Spring Engineering Operating System

From geometry → physics → safety → RFQ

A unified engineering platform for designing, reviewing, and handing off springs with accountability.

k(x) · Stress · Grinding · Fatigue
Engineering Risk Radar

Engineering Risk Radar for Spring Design

See engineering validity, manufacturing risk, and quality exposure — before production.

Not just calculations. Built-in engineering rules transform spring designs into manufacturing-ready decisions.

Rule-based, explainable. No black-box decisions.

Engineering OK
Physics-based validation ensures stress, deformation, and geometry are sound.
Manufacturing Risk
Identify coil density, wire length, spacing, and process-sensitive designs early.
High Risk Alert
Catch unmanufacturable or failure-prone designs before drawings reach the shop floor.
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Manufacturing Confidence

Manufacturing-Aligned Engineering

Replace 'trial-and-error' with engineering certainty. Our platform bridges the gap between digital design and physical production.

Factory-Aligned Models

Models calibrated against real factory inspection reports (DIN / ISO standards).

Verified Load Paths

Stress, stiffness, and buckling paths verified against production data — not just curve-fitting.

Manufacturing-Ready

Built to validate designs before tooling, minimizing the cost of trial-and-error.

Trusted by Industry Standards

Our core logic matches factory quality reports used in automotive, tooling, and medical environments. No black-box decisions.

DIN 2095/96ISO 10243VDA 6.3
Live Risk Brain

Design → Production → Quality: Closed Loop

Not just calculations. A unified intelligence layer that connects engineering design, real-time production monitoring, and quality analytics into one explainable decision system.

Step 1

Design

Engineering Risk Radar evaluates design feasibility before production starts.

Rule-based, explainable. No black-box decisions.

Stress AnalysisDFM RulesRisk Score

Step 2

Production

Live monitoring with explainable risk drivers. Demo-first, production-ready.

Engineering assumptions validated by real production data.

Cycle TimeTemp DriftAlerts

Step 3

Quality

SPC, Nelson rules, Cp/Cpk, MSA (Gage R&R), and PPAP-ready reports.

Fully traceable, explainable, and auditable.

I-MR / Xbar-RMSAPPAP

Live Risk Brain: The Unified Intelligence

Combines Engineering Radar + Production State + Quality Analytics into one explainable score with actionable drivers.

Explore live scenarios
Spring Calculator

Stiffness, stress, safety factor, and fatigue life calculation with ISRI engineering best practices and EN/SMI standards.

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Stabiliser Bar (NEW)

Torsion & bending analysis for solid/tubular bars. Traceable execution.

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Wave Spring

Envelope-driven engineering for multi-turn wave springs. Includes force curve, fatigue risk, and dynamic height margin.

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Arc Spring

High-fidelity curved beam theory for arc springs. Hysteresis modeling and stress governance for NVH applications.

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Engineering Analysis

Complete stress, S-N fatigue life, safety factor, and buckling analysis for all spring types.

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Spring Simulator

Interactive 3D modeling with pitch, free length, and bending foot presets.

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CAD Export

Creo-ready PDF, STEP, and native files powered by automated drafting pipelines.

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RFQ

Hand off validated designs directly to ISRI-SHUANGDI sourcing in one click.

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Spring Catalog

Search verified production springs with tolerance, finish, and load filters.

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Quality Management

Block problematic designs before production: Expose manufacturing risks at design stage, know feasibility before quoting.

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PPAP

Aggregate engineering, manufacturing, and quality data into submission-ready PSW packages for OEM approval.

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Quality Training Hub

Gamified training for Awareness, Diagnosis, and Decision making. Interactive labs included.

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Engineering Training

Learn springs through engineering workflows, not slides. Integrated with calculators, validation, and visualization.

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Material Library

Engineering properties, comparison, and stage impact warnings for spring materials.

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ISRI-SHUANGDI Spring Engineering Cloud Platform