Spring Engineering Operating System

From geometry → physics → safety → RFQ

A unified engineering platform for designing, reviewing, and handing off springs with accountability.

k(x) · Stress · Grinding · Fatigue
Engineering Risk Radar

Engineering Risk Radar for Spring Design

See engineering validity, manufacturing risk, and quality exposure — before production.

Not just calculations. Built-in engineering rules transform spring designs into manufacturing-ready decisions.

Rule-based, explainable. No black-box decisions.

Engineering OK
Physics-based validation ensures stress, deformation, and geometry are sound.
Manufacturing Risk
Identify coil density, wire length, spacing, and process-sensitive designs early.
High Risk Alert
Catch unmanufacturable or failure-prone designs before drawings reach the shop floor.
Loading...
Manufacturing Confidence

Manufacturing-Aligned Engineering

Replace 'trial-and-error' with engineering certainty. Our platform bridges the gap between digital design and physical production.

Factory-Aligned Models

Models calibrated against real factory inspection reports (DIN / ISO standards).

Verified Load Paths

Stress, stiffness, and buckling paths verified against production data — not just curve-fitting.

Manufacturing-Ready

Built to validate designs before tooling, minimizing the cost of trial-and-error.

Trusted by Industry Standards

Our core logic matches factory quality reports used in automotive, tooling, and medical environments. No black-box decisions.

DIN 2095/96ISO 10243VDA 6.3
Live Risk Brain

Design → Production → Quality: Closed Loop

Not just calculations. A unified intelligence layer that connects engineering design, real-time production monitoring, and quality analytics into one explainable decision system.

Step 1

Design

Engineering Risk Radar evaluates design feasibility before production starts.

Rule-based, explainable. No black-box decisions.

Stress AnalysisDFM RulesRisk Score

Step 2

Production

Live monitoring with explainable risk drivers. Demo-first, production-ready.

Engineering assumptions validated by real production data.

Cycle TimeTemp DriftAlerts

Step 3

Quality

SPC, Nelson rules, Cp/Cpk, MSA (Gage R&R), and PPAP-ready reports.

Fully traceable, explainable, and auditable.

I-MR / Xbar-RMSAPPAP

Live Risk Brain: The Unified Intelligence

Combines Engineering Radar + Production State + Quality Analytics into one explainable score with actionable drivers.

Explore live scenarios
Spring Calculator

Stiffness, stress, safety factor, and fatigue life calculation with ISRI engineering best practices and EN/SMI standards.

Open module
Stabiliser Bar (NEW)

Torsion & bending analysis for solid/tubular bars. Traceable execution.

Open module
Wave Spring

Envelope-driven engineering for multi-turn wave springs. Includes force curve, fatigue risk, and dynamic height margin.

Open module
Arc Spring

High-fidelity curved beam theory for arc springs. Hysteresis modeling and stress governance for NVH applications.

Open module
Engineering Analysis

Complete stress, S-N fatigue life, safety factor, and buckling analysis for all spring types.

Open module
Spring Simulator

Interactive 3D modeling with pitch, free length, and bending foot presets.

Open module
CAD Export

Creo-ready PDF, STEP, and native files powered by automated drafting pipelines.

Open module
RFQ

Hand off validated designs directly to ISRI-SHUANGDI sourcing in one click.

Open module
Spring Catalog

Search verified production springs with tolerance, finish, and load filters.

Open module
Quality Management

Block problematic designs before production: Expose manufacturing risks at design stage, know feasibility before quoting.

Open module
PPAP

Aggregate engineering, manufacturing, and quality data into submission-ready PSW packages for OEM approval.

Open module
Quality Training Hub

Gamified training for Awareness, Diagnosis, and Decision making. Interactive labs included.

Open module
Engineering Training

Learn springs through engineering workflows, not slides. Integrated with calculators, validation, and visualization.

Open module
Material Library

Engineering properties, comparison, and stage impact warnings for spring materials.

Open module
ISRI-SHUANGDI Spring Engineering Cloud Platform